Tailored solutions
Innovations for efficient industrial processes
TEWE offers tailored, innovative special solutions for biogas plants to maximise their efficiency and increase their profitability. With cutting-edge technology and extensive experience, TEWE supports operators from industry and commerce to help them make optimal use of their biogas plants, reduce their environmental impact and achieve sustainable exploitation of organic waste.
Key solutions for industrial biogas production
- Substrate mix optimisation
TEWE combines various organic materials in its substrate mix to maximise methane production in a targeted manner. Substrate mix optimisation is particularly valuable for industrial and commercial users seeking to convert waste products from a variety of sources into biogas. - Biogas upgrading
To increase the methane concentration and improve the quality of biogas for commercial applications, TEWE uses technologies for carbon capture. This boosts the efficiency of the plant and optimises the usability of the generated biogas. This biomethane generated in this manner can either be fed into an existing gas network or, as an additional step, converted into LNG.
- Exploitation of digestate
TEWE has solutions for the processing and recirculation of digestate which can be used as high-quality fertiliser in various commercial applications, such as horticulture , or for industrial applications. This sustainable utilisation of digestate supports the circular economy and reduces environmental damage. - Denitrification
Biological or chemical denitrification processes are used to break down nitrates in the digestate and convert them into nitrogen fertiliser to minimise your environmental impact. This is particularly relevant for industrial biogas plants with strict requirements of waste water and waste product management. - Membrane filtration
TEWE uses membrane filtration to maximise the capture of solid and liquid components of digestate. This technique improves the quality of the digestate and makes it especially valuable for industrial applications in fertiliser production.
TEWE places great value in efficient, eco-friendly filtration techniques for the removal of nitrates and other potentially harmful substances from digestate. With these special solutions, TEWE offers comprehensive support for operators seeking to gain economic and ecological advantages who depend on sustainable exploitation of the raw materials and waste products.
In conclusion:
Not only can custom biogas plants be adapted to the specific needs of a company, they also offer economic and ecological added value over the long term. For industry and commerce, they enable efficient utilisation of organic waste and reduce operating costs while also meeting legal and environmental standards.
Benefits
Optimal efficiency and maximum gas yield
Custom biogas plants are designed to make optimal use of a farm’s specific raw material sources. Individual adjustments in the optimisation of the substrate mix and targeted pretreatment processes maximise methane production. For industrial users, this means more efficient energy extraction and increased profits per tonne of material used.
- Flexibility for a wide range of raw materials
Industrial and commercial operators often produce various organic waste products, such as food waste, agricultural byproducts and digestate. Special solutions give them the flexibility to process a wide range of substrates while at the same time ensuring stable, continuous gas production. This allows them to reduce their operating costs and exploit a wide variety of raw materials.
- Adaptation to legal requirements and environmental regulations
Custom biogas plants integrate cutting-edge technology to reduce emissions and comply with strict legal requirements, which are particularly pertinent for industry and commerce. Systems for carbon capture, membrane filtration, reverse osmosis and denitrification help minimise environmental damage while ensuring that all legal standards are met.
- Sustainable nutrient recovery and value creation
Tailored solutions such as combined digestate processing enable efficient nutrient recovery which bolsters the circular economy. The nutrients recovered from the digestate can be used as fertiliser for commercial horticulture or for the production of fertilisers. This creates additional sources of income and improves utilisation of resources.
- Economic benefits and cost reduction
Special solutions help reduce energy consumption and optimise plant operation with automation and innovative control systems. The use of energy-efficient machinery and advanced automation technology cuts operating costs and minimises downtimes. In industrial and commercial applications, this leads to improved profitability and long-term cost savings.
- Future-proof plants with a longer service life
The use of modern technology and custom components extends the service life of the biogas plants. Tailored solutions ensure that the plants are future-proof and able to respond to new demands with technological flexibility. This ensures a high return on investment and leaves companies prepared for future developments.
- Eco-friendly solutions for waste management
Specialised techniques such as membrane filtration and biological denitrification promote sustainable waste exploitation which is fine-tuned to the demands of industrial waste management. In this way, special solutions help lessen your ecological footprint and support the circular economy.
Biogas plant with special solutions are often eligible for special subsidy programmes due to their integration of cutting-edge environmental technology and energy-efficient processes. This makes them particularly attractive for companies that rely on subsidies and state support for the funding of their investment.